>> Advantages
of hydrostatic scroll drive systems
>>> Improved performance of centrifuge operations
Since the gearbox is not used, with shear pins, overload couplings,
reset mechanisms, or pinion drive systems (when gearboxes have back
drives fitted) - a common source of breakdown is eliminated. Viscotherm
drives are more responsive to scroll torque fluctuations, and because
of the exact control of differential speed, with built-in safety
features, the whole centrifuge operation can be improved-both in
throughput and sedimentation efficiency, with drier solids discharge
and cleaner centrate.
>>> Simplicity and reliability
Decanter centrifuges are often place in a harsh environment (Dust,
humidity, heat and so on). The hydrostatic drive system is especially
suited to harsh environmental conditions since it is strongly constructed,
stable under fluctuating loading conditions, and reliable. it is
especially suited to explosion proof applications, as it contains
a minimum of electrical components, which are easily obtainable
in ex-proof version, unlike electrical back drives.
>>> Excellent weight/torque ratio
The product overview shows the complete range of Viscotherm Rotodiffs
and their advantageous weight/torque ratios. On an average, hydrostatic
drives have, in comparison with a standard gearbox, about half the
weight of same torque capacity. This means that higher bowl speeds
can be achieved, because the reduced overhung loading, together
with its reduced moment of inertia, considerably extends the vibration
limits of the machine.
>>> Behavior of drives during particular operations
Due to the cinematic linkage, as mentioned at the beginning, the
hydrostatic scroll drive system will operate:
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when the bowl is stationary |
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when the bowl is running up to speed |
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during run-down of the centrifuge |
The danger of plugging (and therefore a total disassembly of the
centrifuge) is almost eliminated. Flushing is also assisted, since
a high differential speed can be obtained at near-zero bowl speed.
>>> Reduction or elimination of 'chatter'
Some products when sedimented in a centrifuge, have a tendency to
cause 'chatter', or torsional vibration (Starches, Cellulose derivatives,
some crystalline products, PVC, Casein, Co-agulated blood etc.)
The Viscotherm Drives have an inherent damping effect on torsional
vibration, since the power is transferred by oil, which is slightly
compressible. The damping effect can be enhanced, or 'tuned', by
addition of hydraulic accumulators if necessary.
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Advantages
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