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>> Differential speed regulation

>>> General
see table IV

There are two basic regulation models, digital and analog. The digital regulation permits a hand adjustable, fixed differential speed, which will 'boost' the differential speed to the maximum at some variable preset pressure (scroll torque). The analog regulation permits a hand adjustable fixed differential speed (so-called base speed delta n), and a gradual increase in differential speed as pressure (scroll torque) increases. The point at witch the differential speed increases, called the regulation point (P1) is variable, and the rate of increase (a) is also adjustable. Table IV shows the analog regulation. With both analog and digital regulation, safety cut-outs are provided in the case of high torque (P2) and very high torque (P3). These are signaled by pressure switches (adjustable) and are usually set-up to cut out the feed pump at (P2) and cut-off the bowl drive ant (P3). A pressure relief valve protects the system from overload, preventing damage to the scroll drive by over torque. This is at a higher value than P3, and has the effect of maintaining maximum torque on the scroll so that, as the bowl runs down in speed, the falling 'G' forces will often allow the scroll to commence rotation again and 'unplug' a blocked machine.

Note:
Some incompressible products do not respond well to analog regulation, since an increase in differential causes an increase in scroll torque, rather than a decrease. In these cases it is advisable to use digital operation, and the analog regulation can in most cases be set to operate in a digital mode, when a = minimum, and P1 is set at a high value.

>>> Hydrostatic regulation systems
see table IV

A specific control block can be mounted on the tank top, according to the required mode. The hydrostatically regulated control block (P3H) uses the direct feedback of variable pressure i.e. variable scroll torque. The regulation characteristic are adjustable through three hydrostatic valves (see table IV), the emergency functions are set on a manometer pressure gauge and switch. Such systems are advantageous for their easy operation and reliability.

>>> Electronic regulation systems
A proportional valve mounted on the control block (P3E) controls the pump unit oil flow to the scroll drive (R). The control current on the proportional valve coil corresponds directly with the oil flow to the scroll drive motor (R). Also mounted on the control block is an electronic pressure transmitter which signals the measured pressure on the electronic display and control unit (E). The electronic display and control unit shows the following:

Differential speed (with pick up sensor)
Bowl speed (with pick up sensor)
Hydraulic pressure (over pressure transmitter)

The three regulation parameters are easily adjustable through potentiometers on the electronic unit (E).
The advantage of such electronic regulation systems are:

A precise regulation within the lower range of the differential speeds is possible.
Can be integrated into lager cybernetic systems.

If a CVC unit is used, then the following additional advantages are:

Through feedback of the measured differential speed an operation within extremely low differential speed is possible. (Monitoring of the differential speed through a closed loop control circuit).
Pre-stored regulation curves can be used. (Non linear regulation characteristic modes are possible)
Utilization of additional regulation parameters are possible (Feed rate, flocculation and so on)
Storage of working parameters (Journal)
Visualization of regulation characteristics on a screen.

 

Table l


Table ll


Table IV